For many weeks now Alex and our Passive House Certified consultant Eric have been dredging through the 32 page Passive House spread sheet, a very sophisticated piece of software provided by the Passive House Institute U.S. to manage complex design issues. With it we analyze and determine if what we want to build will actually perform to the Passive House standard, the most rigorous energy-use standard in the World. During this time we’ve considered a variety of building envelope methods and details including: Structural Insulated Panels (SIPs), framing with truss joist (TJI) members, standard framing with SIPs, and standard framing within standard framing (Double Wall). In the end through analysis of cost and performance, we have come to a mixed solution. Roof and Floor will be framed with TJIs and insulated with high-densitey, blown-in fiberglass, and the walls will be custom ordered from a SIP manufacturer. The advantages for this are too convoluted to explain here, but, to put it simply, we’ve eliminated the most difficult-to-construct building system, the walls, and replaced it with one that meets our specification with a much higher degree of certainty on a few critical points.
The first advantage to choosing SIP walls is air tightness. Compared to stick built walls to SIPs offer superior air tightness. Two layers of OSB and many inches of foam combined with simplified construction, fewer joints, makes these walls the most likely option to bring air leakage down to the 0.6 air changes per hour when pressurized to 50 pascals (ACH@50). This is the minimum requirement for air tightness in any Passive House, strict when compared to a new, ‘tight’ house which usually measures in around 5.0 ACH@50. SIP homes have been built that seal to 0.1 ACH@50, so our choice of walls will allow us to put more effort into air barriers in the roof and floor that consist of OSB tongue and groove for an acceptable overall air tightness.
Air tightness in a house takes care of convection, but insulation is needed to minimize the other way to lose (or gain) heat through the envelope, conduction. Measured in R-value, insulation blocks conduction. Fiberglass is most common, and a passive house needs a lot of it. This house has more than two feet of blown-in fiberglass throughout the roof system to give a combined R-value of more than 100, well over double the code requirement. In the walls this is impractical and another good reason to go with SIP construction. The foam that fills the bulk of a SIP wall has a higher R-value per inch than fiberglass allowing us to build thinner walls giving back precious floor area as compared to framed walls filled with fiberglass.
The last benefit to our envelope choice is speed. However thick, our floor and roof will frame quickly, but double stud walls would take longer. The SIPs will arrive on a truck and will be fully erected three days later. We have struck a compromise between cost, performance, and speed that will allow us to build an extremely efficient building, one that does not need a furnace, for not much over the local, average building cost per square foot, at least that’s what our budget says. More updates to come as construction begins in earnest mid-March.
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